Page 53 - ControlsNews 13 - Lean-Automation

Controls News 13
RS485
Ethernet
Ether net
666
Saia
PCD3.T
®
260
Saia
PCD3.T
®
53
Reference projects:
34
km Lötschberg Base Tunnel
 
Consistency and transparency replace boundaries and hurdles –
thanks to industrial PLC technology with integrated standards from
the web and IT world.
 
One of 8 tunnel caverns. The railway technology is housed in
the air-conditioned stainless steel containers.
 
One of 104 cross tubes. Up to 15 switching cabinets can be
found in each cross tube.
Topology in the cross tubes after the construction phase:
Topology in the cross tubes after the changeover work:
 
Over 1000 compact automation devices from different
manufacturers result in complex and unmanageable structures.
Tunnel Control Center Spiez
Tunnel Control Center Spiez
1500
switching cabinets in 104 cross tubes
1500
switching cabinets in 104 cross tubes
SHS
SHS
FKT
FKT
NS1
NS1
DT1
DT1
AS1
AS1
Cross tube
gates
Cross tube
gates
Lighting
Lighting
Video
surveil lance
Video
surveil lance
Water
supply
Water
supply
Low voltage
power
Low voltage
power
The railway company does not just want lean
technology but also wants to become a lean
company itself
On 23 March 2011, Saia-Burgess Controls had the
opportunity of welcoming the entire management
of BLS Netz AG (including the board of directors) to
Murten. The main reason for the visit was not the
Lötschberg Base Tunnel project but the visitors were
principally interested in Saia-Burgess’s electronics
manufacturing and the lean methods used. The top
management of the second largest railway company
in Switzerland is seeking inspiration from a medium-
sized industrial company that is perceived by all
levels at BLS (including the very highest) as innova-
tive, creative and reliable.
We received the following letter from one member of
the management board after the visit:
Many thanks for the extremely interesting tour of
your company. We were very impressed by your
consistent focus on lean production and the under-
lying culture. We are still at the beginning of this
process, whereas Saia-Burgess Controls already
has crucial years of optimization behind it.
Final status in 2012 after the changeover,
total list of materials: Saia®PCD
350
pcs. Saia® automation systems
PCD2.M120/M170/M480
370
pcs. Saia® automation systems
PCD2.M5540
250
pcs. Saia® Smart Ethernet RIO
PCD3.T666
1,500
pcs. Saia® RS485 RIO
PCD3.T260
3,500
pcs. various Saia® PCD2
input/output modules
7000
pcs. various Saia® PCD3
input/output modules
450
pcs. Saia®HMI
PCD7.D230
 
Altogether about 100 000 sensors and actuators are connected
to Saia®PCD systems.